DUAL HEAD RCM FILLER
Objective
To fill metal and plastic containers with various spice products at 250 containers per minute.

Problem
The filling and compaction of fine powder; leaf or fiber type spice products into containers at high production rates presents many difficulties; dust, product bridging and product degradation to name just a few.

Solution
We designed a 48 station ROTARY CONTINUOUS MOTION FILLING SYSTEM which we equipped with ORBITAL FUNNEL VIBRATION to speed up the product flow; VACUUM ASSIST to compact product; and BOTTOM RAIL TAMPING to settle product in the container.


PORTABLE TOPPING DISPENSER
Objective
High capacity dispensing from 5 to 15 grams of chopped nuts; flavored granules and spice toppings to the tops of cookies; cup cakes and trays in a multi-lane bake line.

Problem
Accurate filling and precise placement of various granular and chunky toppings at 240 to 300 units per minute. The dispenser was used on multiple packlines and was subject to frequent cleaning between operations.

Solution
Design and build a portable six (6) lane topping dispenser with positive shut-off nozzles. Six (6) auger drives provided independent fill weight controls. Pneumatic actuated shut-off nozzles achieved proper product coverage and positive shut-off between fills. The portable topping dispenser was designed and built to operate in a high volume baking operation.


FILL-BY-WEIGHT CERAMIC POWDER FILLER
Objective
FILL-BY-WEIGHT 5 and 10 kg of fine ceramic powder and heat seal into pre-formed plastic bags.

Problem
Highly abrasive ceramic powder presents excessive equipment wear and occupational dust exposure to operators.

Solution
Design and build an automatic filling and sealing bag line with an enclosed "FILL-BY-WEIGHT" dispensing head. The Built-In dust extraction removed dust from contaminating the work area and seal surfaces of the plastic bags.


CONTINUOUS MOTION, IN-LINE FILLER
Objective
To Fill and precisely place 2.0 to 4.0 oz portions of cooked rice onto microwavable dinner plates at 175 plates per minute.

Problem
Cooked rice must be accurately dispensed with minimal compaction, to prevent product degradation. Placement of the portion on a specific area of the dinner plate was required to meet strict quality and appearance standards. The dispenser was to operate in a high humidity environment and be washed down with high temperature steam and caustic antibacterial solution.

Solution
Design and build a MUTLI-STATION, TRAVELING HEAD DISPENSER that was synchronized with a dual lane, continuous motion plate line. Hydraulic auger and agitator motors and controls provided trouble free performance during production and sanitizing operations.


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BABY FORMULA
BATH SALTS
MASCARA
HORSE RADISH
DRINK MIX
MEAT TENDERIZER
FISH ROE
CHILI
GRASS SEED
PENICILLIN
BABY OIL
ASPHALT
PLASTER
RICE
YEAST POWDER
STARCH
PUTTY
SUGAR
TEA
SOUP
RELISH
COFFEE
SHOE POLISH
APPLE SAUCE
BORAX
CEMENT
BABY FORMULA
BATH SALTS
MASCARA
HORSE RADISH
DRINK MIX
MEAT TENDERIZER
FISH ROE
CHILI
GRASS SEED
PENICILLIN
BABY OIL
ASPHALT
PLASTER
RICE
YEAST POWDER
STARCH
PUTTY
SUGAR
TEA
SOUP
RELISH
COFFEE
SHOE POLISH
APPLE SAUCE
BORAX
CEMENT
BABY FORMULA
BATH SALTS
MASCARA
HORSE RADISH
DRINK MIX
MEAT TENDERIZER
FISH ROE
CHILI
GRASS SEED
PENICILLIN
BABY OIL
ASPHALT
PLASTER
RICE
YEAST POWDER
STARCH
PUTTY
SUGAR
TEA
SOUP
RELISH
COFFEE
SHOE POLISH
APPLE SAUCE
BORAX
CEMENT
BABY FORMULA
BATH SALTS
MASCARA
HORSE RADISH
DRINK MIX
MEAT TENDERIZER
FISH ROE
CHILI
GRASS SEED
PENICILLIN
BABY OIL
ASPHALT
PLASTER
RICE
YEAST POWDER
STARCH
PUTTY
SUGAR
TEA
SOUP
RELISH
COFFEE
SHOE POLISH
APPLE SAUCE
BORAX
CEMENT
BABY FORMULA
BATH SALTS
MASCARA
HORSE RADISH
DRINK MIX
MEAT TENDERIZER
FISH ROE
CHILI
GRASS SEED
PENICILLIN
BABY OIL
ASPHALT
PLASTER
RICE
YEAST POWDER
STARCH
PUTTY
SUGAR
TEA
SOUP
RELISH
COFFEE
SHOE POLISH
APPLE SAUCE
BORAX
CEMENT