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"Per-Fil is like the cadillac of the toner industry. Any good sized toner manufacturer that you tour has at least one of these machines in house." 

Bill Henry, Jr. - General Manager
American Laser Products

"... it was a pleasure working with you and your team in the customization of our dispensing application. Your technical understanding and engineering resulted in precisely what we have been looking to accomplish improving efficiencies and reduction of labor all contributing to an ROI in the short term. Nice to be able to still find expertise in manufacturing in the USA…Keep up the great work!"

George S. Kouri - CEO
Sea Star Seafood

"Per-Fil's willingness and ability to test our materials surpassed others in the field. At the end of the day, it was the proven and guaranteed productivity that justified spending more than the prices quoted by others." 

Gary Reed, Owner
Dead Down Wind

"I have 2 of your auger fillers. They have been wonderful machines. My favorite thing about them is there versatility. You can practically fill anything from paste to water. We fill primarily lotions and soaps and body scrubs on them. Both machines are getting older now and have taken a beating so they need parts from time to time but they still run very good overall. Thanks for building good equipment! Keep it up!"

Judah Cleveland - Production Manager
The Common Sense Farm

"The biggest win for me [from the purchase of a Micro-Filler] was the quick ROI, it took us only three work orders to recoup the purchase price of this machine compared to what sub-contractors wanted to charge us to fill. Although we purchased this unit for one specific job I keep finding more and more jobs to utilize this equipment on. It is very easy to set-up, easy to operate, easy to clean and takes up very little space when not in use" 

Ron Phinney - Plant Foreman
Fresh Incorporated

"It was nice speaking with you about [purchasing] another Per-Fil filler system for our new Matrix [F/F/S]. The last system has been working faithfully for two and a half years, and in our harsh atmosphere, it is a testament to your company’s quality."

Ken Wolek, Manager
Sandtastik, Inc.

"We wanted to thank all of you who worked so quickly on getting us a replacement electrical box for our Per-Fil bagger immediately following the flood from Hurricane Floyd. Your quick action contributed greatly to salvaging a big portion of our products produced on that particular line. Also thanks for always giving us good service whenever we call needing help. We wish all our service providers were as helpful as Per-Fil."

Glenn Wheeler, Maintenance Manager
Atkinson Milling Co.




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Your products help your customer's: increase strength, achieve lean muscle mass, manage their weight and improve their overall health. PER-FIL's products help you increase throughput, achieve lean manufacturing, manage your costs and improve your overall production.


PF-11 auger filler

Case Study #1:
Difficult to manage bulk material

Objective
Semi-Automatic filling systems for Maca Powder into fiberboard cans.

Problem
Customer's Maca Powder has baseball sized clumps of product in the bulk material and customer was unable to sieve product prior to feeding into the filler hopper.

Solution
PER-FIL® designed a custom agitation system with clump breaker inside the filler hopper to help break up large clumps of product inside the hopper of the PER-FIL® PF-11 Semi-Automatic Auger Filler. Providing a uniform consistency of the powder, helped insure fill accuracy better than +/- 1%.

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Case Study #2:
Single doses into pouches

Objective
To fill single doses of vitamin powders and supplements into pouches.

Problem
A start-up customer required a low cost filling and sealing system for single doses ranging from0.5 gr to 7gr of non-free flowing vitamin powders and supplements. Small pouches are difficult for an operator to handle and seal by hand.

Solution
PER-FIL® supplied our Model Micro-14 Mirco-Filler integrated with a Phoenix pouch machine to automatically form, fill and seal customer's pouches. This low cost solution was ideal for this start-up operation. See our full-line of Micro Dosers.

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PF-23 auger filler

Case Study #3:
Various products into a range of container sizes

Objective
Mid-volume production of various flavors of protein powders and weight gainers into a wide range of plastic containers.

Problem
Due to the broad range of flavors and many container sizes, this customer required an automatic auger filler that is easy to clean, quick to changeover and very flexible.

Solution
PER-FIL® Model PF-23 Single Head Automatic Auger Filler is designed and tooled for customer's 1 lb to 6 lb containers of powder and granular products. No tools changeover speed up cleaning and changeover.

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MF-X auger filler

Case Study #4:
High speed turnkey packaging for fiber laxative

Objective
High speed turnkey packaging line of fiber laxative into plastic containers.

Problem
Customer required a turnkey solution for unscrambling, bulk material handling, filling, checkweighing,capping, labeling and accumulating.

Solution
PER-FIL® engineered a turnkey packaging line and partnered with other world-class machinery manufacturers to meet customer's production rates of 100 cpm or better. All equipment modules were integrated at PER-FIL® with single station line control for operation and monitoring of the packaging line. The heart of the system is PER-FIL® Model MF-2 Dual Spindle Servo Auger Filler which ensured clean, accurate fills,minimizing rejects and allowing sealing, capping, and labeling without cleaning containers after filling. Send us your specs.

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Case Study #5:
Powder into single-serve vials

Objective
To fill a caffeine and vitamin powder mixture into single serve vials for sale with bottled water at rates of 120 cpm.

Problem
Small fill sizes and small vials created accuracy and container handling challenges. Fill accuracy was of utmost importance to the customer. The small vials featured an attached cap which made orientation of containers through the filler critical.

Solution
PER-FIL® Micro-4 Servo Driven Four Spindle Filler was integrated with a container handling system to ensure precise container handling and orientation. The four spindle filler featured individual servo drives for optimum control over auger speed and revolutions resulting in optimum fill accuracy. Individual agitators ensured consistent movement and mixing of product in the filler hopper.

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Not sure which PER-FIL® Auger Filler is for you? See our full auger filler product line, or browse our Case Studies related to your product:

Toner / Recycle | Pharma/Bio-tech | Food | Chemical | Cosmetic/Personal Care | Household Products/Construction | Nutraceutical | OEM