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See Case Study on filling Pharmaceutical productsCase study on filling Food productsCase Study on auger filling Household productsCase study on filling Toner productsCase study on filling Nutraceutical productsCase study on filling Chemical products fire extinguisherCase study on filling Cosmetic products

"Per-Fil is like the cadillac of the toner industry. Any good sized toner manufacturer that you tour has at least one of these machines in house." 

Bill Henry, Jr. - General Manager
American Laser Products

"... it was a pleasure working with you and your team in the customization of our dispensing application. Your technical understanding and engineering resulted in precisely what we have been looking to accomplish improving efficiencies and reduction of labor all contributing to an ROI in the short term. Nice to be able to still find expertise in manufacturing in the USA…Keep up the great work!"

George S. Kouri - CEO
Sea Star Seafood

"Per-Fil's willingness and ability to test our materials surpassed others in the field. At the end of the day, it was the proven and guaranteed productivity that justified spending more than the prices quoted by others." 

Gary Reed, Owner
Dead Down Wind

"I have 2 of your auger fillers. They have been wonderful machines. My favorite thing about them is there versatility. You can practically fill anything from paste to water. We fill primarily lotions and soaps and body scrubs on them. Both machines are getting older now and have taken a beating so they need parts from time to time but they still run very good overall. Thanks for building good equipment! Keep it up!"

Judah Cleveland - Production Manager
The Common Sense Farm

"The biggest win for me [from the purchase of a Micro-Filler] was the quick ROI, it took us only three work orders to recoup the purchase price of this machine compared to what sub-contractors wanted to charge us to fill. Although we purchased this unit for one specific job I keep finding more and more jobs to utilize this equipment on. It is very easy to set-up, easy to operate, easy to clean and takes up very little space when not in use" 

Ron Phinney - Plant Foreman
Fresh Incorporated

"It was nice speaking with you about [purchasing] another Per-Fil filler system for our new Matrix [F/F/S]. The last system has been working faithfully for two and a half years, and in our harsh atmosphere, it is a testament to your company’s quality."

Ken Wolek, Manager
Sandtastik, Inc.

"We wanted to thank all of you who worked so quickly on getting us a replacement electrical box for our Per-Fil bagger immediately following the flood from Hurricane Floyd. Your quick action contributed greatly to salvaging a big portion of our products produced on that particular line. Also thanks for always giving us good service whenever we call needing help. We wish all our service providers were as helpful as Per-Fil."

Glenn Wheeler, Maintenance Manager
Atkinson Milling Co.




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Abrasive! Corrosive! Explosive! Flammable! Chemical products require special handling and an understanding of your product, your workplace, and your need for a safe environment for your employees. PER-FIL's experience with US and international (ATEX, CE) regulations ensure you get the right filling solution for your product and your plant.


fire extinguisher powder fillerMF-1 auger filler

Case Study #1:
Small neck opening, large fill size

Objective
To fill chemicals into fire extinguishers at high production rates and high accuracy.

Problem
Customer's small neck opening and large fill size created a challenge when trying to fill fire extinguishers. Customer's existing vacuum fillers were inaccurate and required weekly replacement parts (filters) and down time.

Solution
A PER-FIL® packaging line - MF-1 auger filler consisting of two Vacuum Fillers for bulk filling of fire extinguishers and auger fillers to top off to meet desired fill weights. Load cells positioned at each fill station ensure that the NET product weight in each fire extinguisher is exact. The custom designed vacuum filler eliminated design flaws from customer's previous equipment to minimize downtime and customer only replaces filters every 6 months!

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PF-23H auger filler

Case Study #2:
Filling wood dough

Objective
To fill wood dough and glazing compound into 1/2 pint, pint, quart and gallon containers.

Problem
Glazing Compound is extremely viscous (1,500,000 cps) and flammable. Multiple container sizes required changeover of filler, lid dropper and closer in less than 2 hours.

Solution
PER-FIL® supplied our Model PF-23H Single Head automatic In-Line Auger Filler utilizing Hydraulic Drive Motor. The equipment was manufactured to meet Class 1, Division 1 explosion proof specifications and featured "submarine" gauges on the control box. Hand knobs and hand wheels were used to speed up product changeovers.

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Weigh-filler auger filler

Case Study #3:
Filling ceramic powder

Objective
FILL-BY-WEIGHT 5 and 10 kg of fine ceramic powder and heat seal into preformed plastic bags.

Problem
Highly abrasive ceramic powder presents excessive equipment wear and occupational dust exposure to operators.

Solution
Design and build an automatic filling and sealing bag line with an enclosed "FILL-BY-WEIGHT" dispensing head. The Built-In dust extraction removed dust from contaminating the work area and seal surfaces of the plastic bags. See our full line of weigh fillers.

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Case Study #4:
Turnkey Filling Packline

Objective
To supply a turnkey packline to fill plastic containers with wood flour and liquid for radiator stop leak product.

Problem
Production rates of 120 cpm on a 10 gram fill size of wood flour through a container neck opening of 1" ID.

Solution
Working with the Inline Filling Systems and Hapman Conveyors, PER-FIL® supplied two dual spindle auger fillers to fill four bottles at a time. Ensuring accurate, dust free filling of wood flour at rates in excess of 120 containers per minute. Send us your specs for a firm quote.

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MF-15 auger filler

Case Study #5:
Toxic and expensive product

Objective
To fill 50 lbs of Potassium Gold Cyanide into bag-in-a-box.

Problem
Product is extremely expensive (Gold) and extremely toxic (Cyanide!). Customer required filling system with fill accuracy +/- 0.25% or better and a dust free fill. Equipment also needed to meet Class II, Div II, Group F&G requirements.

Solution
PER-FIL® Model MF-15HCW Servo Driven High Capacity Weigh Filler utilizes a Mettler-Toledo Weigh Cell to ensure precise filling. A pneumatic actuated product shut-off mechanism on the tooling ensures no drip after the dispense. A pneumatic actuated lift mechanism raises the box during the fill cycle so that the entire top of the box is enclosed by a dust shroud which is connected to a customer supplied dust collection system.

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Not sure which PER-FIL® Auger Filler is for you? See our full auger filler product line, or browse our Case Studies related to your product:

Toner / Recycle | Pharma/Bio-tech | Food | Chemical | Cosmetic/Personal Care | Household Products/Construction | Nutraceutical | OEM